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DHD Consulting

Sr. Engineer, Defect Analysis (Electronics Device Analysis)

◆ Synced from WorkOnwardJob ID: 494730

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Overview Application

LocationOnsite · Holland, MI, 49423, US

Employment Typefull time

DepartmentManufacturing

Role details

Department: Quality
Employment Type: Full Time (Exempt)
Reports to: Manager, Defect Analysis
Location: Holland, MI
Work Arrangement: On-site
Schedule: Monday – Friday, standard business hours (may vary based on business needs; occasional support outside normal business hours required for international coordination)

Position Summary

As a Defect Analysis Sr. Engineer, you will conduct analysis of BMS (Battery Management System) and other electric components of lithium-ion battery packs. You will also conduct reproduction experiments under specific conditions. This role is responsible for identifying the clear root cause of field issues, serving as a central point to improve quality, and providing safe and reliable products to customers.

Responsibilities

Organize and streamline processes and procedures
Create instruction and diagnostic manuals
Derive root cause through on-site investigation, lab testing, and tear-down analysis
Analyze structural and design safety risks of automotive and battery systems
Analyze defect causes using precision analysis equipment
Conduct reproducibility experiments to verify the probable cause of field issues
Maintain cleanliness at the work site in accordance with 5S3R standards (Sort, Set in order, Shine, Standardize, Sustain; Right Location, Right Quantity, Right Container)
Perform other duties as assigned

Requirements

& Experience
Bachelor's degree in Electrical Engineering, Electronic Engineering, or a related field
7+ years of BMS development work experience
Strong understanding of electrical and electronic circuits, including basic circuit theory and operating principles
Fundamental problem-solving skills related to electrical and electronic components and systems
Hands-on experience in electrical and electronic circuit analysis
Experience diagnosing circuit-level issues and performing root cause analysis
Experience working with BMS, power supply systems, sensors, and protection circuits
Experience in an automotive manufacturing environment or with EV/PHEV-related projects is a plus
Skills & Competencies
Ability to work comfortably both independently and in team environments
Results-oriented mindset with strong perseverance
Critical thinking and problem-solving skills
Project and process management skills
High attention to detail
Technically proficient and motivated for continuous improvement
Knowledge of vehicle-related electrical and electronics systems
Proficiency in MS Office Suite
Ability to work flexible hours occasionally to support related teams
Work Environment & Physical Requirements
Work is performed in both office and manufacturing environments
Regular interaction with manufacturing operations and cross-functional teams
May require extended periods of sitting, standing, and walking throughout the facility
Must be able to use required personal protective equipment (PAPR) when entering designated manufacturing areas
Must be able to work a flexible schedule as needed to support manufacturing operations and meetings with global teams in different time zones

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Sr. Engineer, Defect Analysis (Electronics Device Analysis) — DHD Consulting | Tahoe AI