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DHD Consulting

Control Engineer II

◆ Synced from WorkOnwardJob ID: 397882

Overview

  • The Control Engineer II supports, maintains, and improves control systems for electrode production equipment within a high- volume battery manufacturing environment. This role focuses on PLC and HMI programming, troubleshooting, and automation improvements across the mixing, coating, roll press, and slitting processes. The position supports equipment reliability, product
  • quality, and production efficiency through hands-on controls engineering, breakdown analysis, and collaboration with Production, Maintenance, Quality, and Engineering teams. The role primarily supports Siemens and Mitsubishi PLC systems and supports equipment installation, automation modifications, and process improvements within the Electrode Technology
  • team.

Responsibilities

  • Diagnose and repair issues related to PLCs, HMIs, servo drives, sensors, instrumentation, and other process hardware
  • across mixing, coating, roll press, and slitting equipment
  • Read, write, and modify PLC and HMI programs to improve equipment performance, reliability, and product quality
  • Support Siemens and Mitsubishi PLC systems and related automation infrastructure for electrode production equipment
  • Troubleshoot electrical and control systems using electrical and control schematic diagrams, wiring diagrams, and
  • technical documentation
  • Replace and configure sensors, control circuits, and power distribution wiring to ensure accurate system feedback and
  • operation
  • Support preventive and corrective maintenance activities for electrode production automation systems
  • Support installation, commissioning, and startup activities for new and modified electrode production equipment
  • Conduct IO checks, system testing, and validation activities to verify accurate control system operation
  • Support installation and integration of new technology into production lines (e.g., vision systems, lasers, inspection
  • equipment)
  • Manage PLC program versions to ensure consistency and traceability of changes
  • Analyze equipment breakdown data, downtime, system alarms, and operational trends to identify root cause and
  • improvement opportunities
  • Analyze and report on OEE metrics, including micro stops, breakdown maintenance, and yield, for daily production
  • Implement control system improvements to support equipment reliability, quality, and throughput
  • Complete production work orders for technology-based improvements, including PLC program changes and line
  • redesign, and monitor equipment performance post-improvement
  • Maintain accurate documentation related to PLC programs, system configurations, and troubleshooting activities
  • Collaborate with Engineering peers to develop and maintain standardized work procedures for PLC troubleshooting,
  • testing, and automated equipment controls
  • Provide controls training and knowledge transfer to engineers and technicians with shared responsibilities
  • Collaborate with Production, Maintenance, Quality, and Engineering teams to resolve control-related issues
  • Complete daily documentation and audits as required by the position
  • Follow established work instructions, safety procedures, PPE requirements, and company policies at all times
  • Participate in and successfully complete all required training
  • Maintain regular and reliable on-site attendance
  • Maintain cleanliness at work-site in accordance with 5S3R Standards (Sort, Set in Order, Shine, Standardize, Sustain;
  • Right Location, Right Quantity, Right Container)
  • Perform other duties as assigned

Requirements

  • Bachelor's degree in Electrical, Mechanical, Chemical, Industrial, or Controls Engineering, or a related field required
  • Experience
  • 3+ years of experience in industrial controls, automation, or PLC programming in a manufacturing environment required
  • Hands-on experience with Siemens or Mitsubishi PLC systems required; experience with both preferred
  • Experience troubleshooting industrial automation systems in a production environment required
  • Experience reading and interpreting electrical schematics and control drawings required
  • Experience installing, modifying, analyzing, repairing, and testing production equipment preferred
  • Experience analyzing equipment breakdown data and OEE metrics preferred
  • Knowledge of battery systems or electrode processes (mixing, coating, roll press, slitting) is a strong plus
  • Sponsorship
  • This position is not eligible for employment-based visa sponsorship, now or in the future. Candidates must possess current,
  • unrestricted authorization to work in the United States.
  • Skills
  • Working knowledge of industrial automation, PLC systems, HMI systems, servo drives, instrumentation, and electrical
  • controls
  • Proficiency with Siemens or Mitsubishi PLC programming and troubleshooting; familiarity with both preferred
  • Strong troubleshooting, problem-solving, and root cause analysis skills related to automated production equipment
  • Understanding of industrial electrical systems, control circuits, and power distribution
  • Ability to read and interpret electrical schematics, technical drawings, and equipment documentation
  • Familiarity with equipment design programs (2D/3D) preferred
  • Ability to train and transfer technical knowledge to engineers and technicians
  • Ability to work cross-functionally with internal teams and external vendors
  • Effective verbal and written communication skills
  • Strong organizational skills and ability to manage multiple priorities in a fast-paced manufacturing environment
  • Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint)
  • Bilingual (Korean and English) language proficiency preferred to support coordination with Korean headquarters, OEM
  • partners, and technical documentation review
  • Ability to work flexible hours as needed to support production operations
  • Physical Requirements
  • Must be able to properly and regularly utilize required Personal Protective Equipment (PPE) for periods of up to 12
  • hours, including safety glasses, steel-toed shoes, gloves, hearing protection, and other PPE as required
  • Must be able to repeatedly lift, push, and pull tools, materials, and equipment for periods of up to 12 hours
  • Must be able to repeatedly stoop, twist, bend, kneel, and reach overhead for periods of up to 12 hours
  • Must be able to stand, walk, and move throughout production and operational areas for extended periods
  • Must be able to use hands and fingers to operate tools, computers, testing equipment, and control systems
  • Must be able to occasionally work at heights, access equipment platforms, or work in confined or restricted spaces as
  • required
  • Must be able to sit and work at a computer for extended periods while programming, troubleshooting, or reviewing
  • system data
  • Work Environment
  • Work is performed within a manufacturing facility, including electrode production, clean room, office, and production
  • support areas
  • Regular interaction with electrode production equipment, including mixing, coating, roll press, and slitting systems
  • Regular exposure to industrial equipment, moving machinery, noise, heat, dust, and operational hazards
  • Work may involve handling or working in proximity to hazardous materials and regulated industrial chemicals
  • Strict adherence to company safety policies, clean room requirements, and PPE standards is mandatory
  • Fast-paced environment requiring timely response to equipment failures, production issues, and project deadlines
  • HLBMA LLC is an Equal Employment Opportunity (EEO) employer that values the diversity of its workforce.
Control Engineer II — DHD Consulting | Tahoe AI